Highest Reliability SMT Process
Keep Best PCBA SMT processes use state-of-the-art equipment to achieve the highest reliability on the market. Whether producing New Product Introduction (NPI) components, or fast turnaround and prototyping, all of our production lines are configured identically to ensure perfect product repeatability.
- 2012 - EKRA X5 Pro Screen Printer
- 2019 - KOH YOUNGKY8030-3, 3D Solder Paste Inspection System
- 2020 - Panasonic NPM-W2 Pick and Place (Qty 4)
- 2017 - Heller 1812 MKIII SMT 15-Zone Reflow Oven
- 2019 - Kohyoung Zenith Lite 3D Inspection machine (AOI)
- 2012 - EKRA X5 Pro Screen Printer
- 2019 - KOH YOUNGKY8030-3, 3D Solder Paste Inspection System
- 2020 - Panasonic NPM-W2 Pick and Place (Qty 3)
- 2017 - Heller 1812 MKIII SMT 15-Zone Reflow Oven
- 2019 - Kohyoung Zenith Lite 3D Inspection machine (AOI)
- 2012 - EKRA X5 Pro Screen Printer
- 2015 - T.R.I Solder Paste Inspection System - Model TR7007LL SII
- 2020 - Mycronic MY200DX SMT Pick & Place (Qty 2)
- 2017 - Heller 1812 MKIII SMT 15-Zone Reflow Oven
- 2019 - Kohyoung Zenith Lite 3D Inspection machine (AOI)
- 2020 - Mycronic My700 Solder Paste Jet Printing
- 2020 - Mycronic My300DX-17 SMT Pick & Place
- 2017 - Heller 1812 MKIII SMT 15-Zone Reflow Oven
- 2012 - EKRA X5 Pro Screen Printer
- 2015 - Mycronic My600 Solder Paste Jet Printing
- 2015 - Mycronic MY100DXe SMT Pick & Place
- 2015 - Mycronic MY100LXe SMT Pick & Place
- 2017 - Heller 1812 MKIII SMT 15-Zone Reflow Oven
Flexible SMT Capabilities
Keep Best PCBA has multiple SMT lines for production and NPI assemblies and dedicated lines for our Express Quick-Turn prototyping. Our state-of-the-art production lines provide the following capabilities:
- Micro Ball Grid Arrays (BGA)
- Fine Pitch Technology and 0201 Metric
- Board warpage detection for accurate placement
Industry-leading Innovation
Keep Best PCBA specializes in consistent, high-quality, high-reliability PCB assembly production using advanced manufacturing features including:
- Precision identical screen printers on each line
- 3D Solder Paste Inspection (SPI)
- 15-zone ovens (12 Heating Zones/3 Cooling)
- 3-D Automatic Optical Inspection (AOI) & 3-D X-Ray
- No-Clean and Aqueous Wash Process
- Humidity & MSD Controls
- X-Ray Parts Counter and Automated Storage
SMT PCB Assembly Processes
State of the Art Facility & Equipment
DFM/DFA Check
KEEP BEST PCBA can provide DFM & DFA manufacturability inspection before and after production in its one-stop electronic assembly service. The purpose is to conduct a comprehensive inspection of the design files before production, find various problems or potential problems that may occur in PCB manufacturing and PCB assembly, so as to improve the customer’s design, thereby avoiding PCB/material/soldering costs caused by design errors, and improving product manufacturability and assemblability; after production, propose changes to the design and defects in the production process, so as to avoid batch losses in subsequent production, and assist customers in completing the transition from prototyping to batch products.
Electronic components purchasing
Keep Best PCBA adheres to the principles of “efficiency”, “responsibility”, “win-win”, “innovation” and “integrity”, and works closely with brand original manufacturers and thousands of first-level agents. At the same time, it has long-term and stable cooperation with major electronic component spot dealers Arrow Electronics, Avnet, DigiKey, Farnell Company, Future Electronics, Mouser Electronics, Newark, Samtec. Formal supplier access certification, annual audits, strict IQC incoming material inspection, constant temperature and humidity and anti-static control measures are adopted in warehouse management, and the “first in, first out” material control mechanism is strictly followed to ensure that customers are provided with first-class full BOM component selection services. Ensure that you can get the best quality service in the process of BOM component selection, from R&D proofing to batch transformation.
SMT ASSEMBLY
- Daily output: 5 million
- SMT processing size: maximum 490 x 810MM
- Board thickness range: 0.3-6MM
- Order quantity: 2-100000pcs
- Electronic components: ① Passive components, minimum package 01005; ② The minimum pitch can be 0.25mm
- Welding type: Direct plug components (DIP devices)/Surface mount components (SMT devices)/Mixed patch and plug-in/Double-sided component welding (including patch and plug-in)
- Application areas: Medical equipment, industrial control equipment, aerospace, military electronics and other mid-to-high-end electronic assembly industries
Box Build Assembly
Box Build Assembly is a comprehensive service provided by KEEP BEST PCBA that encompasses the final stage of the printed circuit board assembly (PCBA) process. It involves the integration of all the necessary components, sub-assemblies, and wiring into a complete and functioning product. This service is vital for customers who require a ready-to-use and fully tested electronic device, without having to worry about the intricate details of component sourcing, assembly, and testing. With our expertise and state-of-the-art facilities, we meticulously handle the entire box build assembly process, ensuring the highest quality standards are met. From assembling the enclosure, installing the PCB, integrating various sub-assemblies, wiring, and final testing, we take care of every aspect to deliver a finished product that is ready for deployment.
PCB Assembly FAQs
We mainly focus on high-quality PCBA services with "zero defects, small and medium batches"
A complete turkey PCB assembly service ofers multiple benefts ncluding ease of management low or high volume assembly, muliple services, fast ead times, and
more!
offer turnkey PCB assembly services means that the supplier will handle al tasks including component or part sourcing, manufacturing, assembly and final delivery.
Yes, our experienced team is able to provide custom surface treatments (such as 0SP ENI, ImAg, ENIG,etc,) according to your requirements.